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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Valorización de residuos plásticos para la obtención de cemento
Installation of the line of treatment in the Castillejo of Cemex plant

Recovery of plastic waste for the production of cement

Drafting Interempresas29/01/2010

January 29, 2010

At the end of the month of may, the industrial group systems of protection resources (SPR), concluded supply in hand to Cemex in an installation for the recovery of plastic waste in its factory of Castillejo, located in Yepes, Toledo province. The installation aims to obtain, through the mechanical treatment of waste, an alternative fuel suitable for be strongly enriched in the manufacture of cement. The product obtained is fully intended to use existing on the ground of Castillejo rotary kilns.

The line of treatment provided by SPR is capable of processing 15 tons of plastic waste every hour. The forecast is that every year are dealt with 35,000 tons that, otherwise, would end up deposited in a landfill. Medium-term is estimated that the plant of Castillejo will reach a level of replacement of Coke from 25% to 30%.

The line of treatment provided by SPR is capable of processing 15 tons of plastic waste every hour

Plastic waste arriving at the facility are crushed and screened. The heavy elements and the elements both ferrous and non-ferrous metal are then separated, by various automatic procedures. At the end of the process the product is again crushed to reduce it to an optical size less than 30 mm.

Castillejo plant in Yepes, Toledo
Castillejo plant in Yepes, Toledo.

Waste to be processed

Waste processed comes from the collection of municipal waste. His composition consists, basically, lightweight plastic that has been impossible to recycle previously and whose only fate would have been the dump.

In the medium term it is estimated that Castillejo plant will reach a level of replacement of Coke between 25% and 30 %

The material is prepared Bale, whose dimensions are usually 1,200 mm long, 900 mm in height and 800 mm wide, flejadas annealing wire of 3 to 4 mm in diameter. The approximate each bullet density 400 kg/m3.

The bullets are taken by 93.5% by combustible materials. The rest of his composition are improper large (2%), improper heavy (3%) and metals (1.5%).

Among other plastic compounds, there are film, PET, HDPE, PEBD, PS, expanded PS and PE strapping on bullets. The humidity of the material does not exceed 5%.

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Grupo SPR

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