Interview to Joaquin Moliner, general director of ATI Systems

ATI System is a skilled signature in the distribution of peripherals for the industry of the transformation of plastic, in addition to solving technical problems in the processes of production and offer, among others, a technical service so much for the maintenance as for the repair of failures of the machines of injection and peripherals. Now, in addition to his wallet of signatures represented of the sector of the peripherals, recently has added two new marks: plastic Metal and the robots of Tecnomatic. All this does that the company offer to the market technology to satisfy demanding demands like in mould labelling, high precision and all this achieving important energetic savings.

The evolution of the sector is continuous from the year 2003 until 2007 following a tendency that saw reflected with the economic situation of that period. From the year 2007 the sector modifies his usual tendency to substitute the obsolete machinery by new equipment and centres in keeping and improve with the minimum cost his units of production. We adapt us to the change with the program of energetic saving and the plan renove, reducing the costs of our customers to such an extent that they turn into profits.

Offer to the market all the range of injection machinery plastic Metal, that has of a big variety of models and tonelajes. From the innovative technology hibrida going through the conventional denomination ‘'Unyka'', until arriving to systems of multi injection and PET. Included second-hand equipment that the manufacturer has in stock.

Is a European product of high quality that from his starts in 1954 to done gala of his reliability and his technological innovation. These machines have of multiples applications key in hand in which they integrate machine and automation to carry out projects of the most efficient way. The units that have working in Spain do not give problems, are robust machines, reliable and technologically advanced, that combine perfectly with the system of energetic saving developed by us attaining some flawless results.

Are distributors of the signature Fratelli Virginio, an Italian signature with a long route in the sector of the plastic and the automation of his processes. Year after year and with firm step to attained arrive to situate between the leading marks in the European market. The range of peripherals is very extensive, have of stravel transportadoras, mills, dosificadores of master, elevators of material, deshumificadores, refrigeration… with a big quality and a very competitive price.

Tecnomatic Is a signature of robots that has showed a lot of reliability and professionalism, where the development and the innovation of his products has gone in increase from 1987 achieving the best result in all his projects. It has of a very extensive range of robots and extractores of colada for all type of processes and machines of injection. From collecting small pieces or extract the colada until carrying out processes of labeling or insertion inside the mould.

This hygiene that gives us the mark allows us automate big part of the production achieving deliver to the customer the entirely resolved project and reducing our costs considerably.

The IML treats of a process to label the pieces produced inside the mould. It is a technology that incorporates Tecnomatic to carry out projects in diverse sectors like the alimentary, the chemist, the sector of the toy among others. With this achieve that the product remain practically finished ridding us of additional costs and reducing the time of production.

As we already have aimed previously, the range of Fratelli Virginio is very extensive. We centre us in the problematic and design the system of automation more effective for each case. Also we add systems of detection of metals to these systems of automation to do the much more complete process and efficient.

Think that fault a lot for automating, all process is automatizable. The system of fall of usual piece has to remain in the past, collect the pieces with robot guarantees the stability of the cycle, the absence of hits in the pieces, the cleaning and hygiene of the process, the one who all the pieces deposit properly in packagings or in stravel.

And the most important after all a reduction of costs and an increase of agility and productivity in all the process.

We bet by a sustainable economic development, in 2007 begin to manage and to develop this field to adjust us to the productive needs and abaratar to the maximum the costs. We have of our systems of energetic saving, to apply in machines of production, based in the technology of variator of frequency, and of a new system based in the application of servo-motors in the hydraulics pumps. Both systems offer some surprising results, although by reasons of amortización sues but the system of variators.

With one signs leader in leading technology as it is Delta Electronics equipment dealers equipment dealers and a software/hardware developed by ATI System achieve to reduce the energetic consumption of scheme inyectoras and prensadoras between 25% and 65% depending on each case.

The competitive advantages speak in case alone, optimise the speed increasing the efficiency of the engine and reducing the consumption of reactive power in 90%. Tambien There is less need of refrigeration and a remarkable reduction of the acoustic pollution. Also thanks to the system start-stop generates a mechanical profit due to the fact that the engine lengthens his useful life when diminishing the time of operation. Therefore it schemes it entirely it increases the productivity and lengthens the durability. Have installed equipment in Spain and in the emergent market of Latin America.

Systems of energetic saving And-Servosystems, of the manufacturer Delta, allow upper savings to 30% and improving the saving that would obtain with the system

And-Saving.

Yes, at present have installed in many and miscellaneous equipment, also included aluminium injectors and hydraulics presses achieving results very good.

Have realizar projects keys in hand for providers of taponería cosmetic, and developed machinery for the assembling of distinct components but by reasons of confidentiality no allows us give but information of these projects.

Have of equipment of control of heating of moulds with tactile screen and archive of processes, as well as of systems of control for filters of injection of mould.