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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Dosificación gravimétrica continua gracias a Graviplus

Colortronic Systems allows a high and constant dosing

Continuous Gravimetric dosing thanks to Graviplus

Drafting Interempresas25/05/2009
The accuracy of high and constant dosage of the Graviplus offers the security of essential production in continuous production processes. The proportion without additives can be reduced to lower tolerance without having to accept lower grades or interruptions of production, which translates into savings in additives which has a direct impact on production costs.

The dispenser of Colortronic Systems, company represented by Coscollola commercial, is ideal for a wide range of applications: extrusion of film and film blowing, extrusion of plates, film and cellular plates, profiles and tubes, coating of cables, discoloration of the mass in the granulation processmanufacture main batch, process of compounding and compounding coating/lamination and online.

Advantages

-Control and regulation by weight continuous material flow

-Direct input of desired by each component, even during the service proportions

-Record gravimetric individual flows, as well as overall throughput

-Continuously updated indication of the nominal values and times

-Stops shorter and on changes in production due to easier handling

-Accuracy and consistency of extremely high dosage

Graviplus
Graviplus.

Graviplus works on the principle of differential weighing. The flow of the material is controlled and regulated in relation to the weight, so variations in density in bulk, changes in the size of the grains or variations in the behavior of the workflow do not affect the accuracy of dosing. Precise gravimetric registration of the consumption of the material of all components allows a precise calculation and continuous quality control of precast products. It can be demonstrated and documented the composition of the final products with regard to the type and proportion of the individual components during the time of production.

Imagen

What is the Graviplus?

The modular concept of the individual teams, as well as overall system ensures optimum adaptation to each task and offers the possibility to extend or modify the system later. The Graviplus is water resistant to dust and all parts in contact with the product are resistant to wear and tear or aluminium chemically nickel stainless steel.

With each individual team up to 8 stations of dosing can be used to granulate, microgranulado, powder, liquids or ground material. Dosage with double spindle and agitator stations are available for components of fluency difficult or non-existent.

Thanks to the autocalibrado of the system eliminates the necessary dosage adjustment in the usual volumetric equipment. To change the color or material, the team can be emptied and cleaned in a minimum of time. Thus, at a dosage of granulate station an operator can perform change of material in approximately 2 - 3 minutes.

Weighing mechanism
Weighing mechanism.

How does the Graviplus?

The components are transported in continuous and asynchronously deposit collector through husillos controlled speed, reaching the mixture homogeneous from there directly at the entrance of the extruder. Thus avoiding the separation of the mixture even with critical materials with total reliability.

The extremely high accuracy with which works the Graviplus is based on the tip of weighing and control technology, as well as the proven, user-friendly software. The weighing cells continuously record the flow of material in the system and send the information to the system of regulation in real time.

The system detects possible deviations from the outset and compensates them for. Integrated weighing cells stand out for their definition extremely high of 1: 1,000,000 and are resistant to vibrations and to changes in temperature due to its vibrating string technology. The Graviplus reaches an accuracy of dosing up to ± 0.1%, even in small quantities and with extreme dosage relations.

Control systems

With control systems Graviplus cover a wide spectrum of application types. Dosing stations can be used separate or together in a line. Several lines can be managed with a single system of control.

Guided through menus is very practical and simple. Instructions appear in a plaintext and are available in several languages.

The dynamic graphical representation of the process in real time provides the control and modification of the most important data of the process. The control is a simple, easily manageable tool by specialists and inexperienced alike after a short adaptation time.

C2-Live Report

The thesaurus C2-Live is a program for centralized control of the Graviplus facilities. The indication of the service data is carried out through a standard computer system.

It collects all the relevant system of control Graviplus C2-Box process data.

C2-Live Report
C2-Live Report.

Unloading equipment

The use of systems of fast filling with up to 40 cycles of filled per hour can clearly reduce dimensions, offering the same flow.

Team of output with agitator
Team of output with agitator.

Related Companies or Entities

Coscollola Cial, S.L.

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