During the Spanish, the Italian company presents products capable of satisfying the many demands of a market in constant evolution

Emmegigroup presents, in Veteco 2006, Vanguard proposals that meet the needs of the most demanding customers and nonselective. For a time, the wide range of products of the company is a guarantee in this regard and includes: machining centres, tronzadoras, copiers, retestadoras, drills, automatic warehouses, solutions to the displacement and the Assembly. Thanks to the experience acquired over time, Emmegigroup has wanted to go beyond the most advanced technological solutions featuring, at his stand in the Spanish fair, some proposals capable of changing patterns of the production cycle in the interior of the carpentry company. Then we invite you to consider them together.

Emmegigroup wants to distinguish technologies marketed by competition and introduced FUSION, innovative horizontal welding of 4, 6 or 8 heads with numerical control that allows frames by welding, simultaneous or selective mode, the 4 angles at 90 °.

The advantages of FUSION are manifold. First of all, it must be said that this machine we have incorporated the FIELD BUS technology that allows us to improve the maintenance, analysis and diagnosis of technical problems and their solution. A difference, no doubt, substantial and significantly better with regard to the proposals of the majority of manufacturers. In addition, the heads are characterized by light indicators: they make that users carry out the correct sequence of load profiles, notably reducing the margins of error. Welding using numerical control cycle and, therefore, allows you to modify all the parameters of the cycle: here the possibility of obtaining a cord of welding extremely precise and uniform. Unique and original, uniformity subject of patent, that allows to manage the size of the cord of welding ranging from 0.2 mm (minimum) to 2 mm (maximum). In this way, provided the stages of polishing to be performed with a suitable machine (next step in Emmegigroup in the world of PVC). This improvement is due to the presence of electromechanical actuators, to ensure greater accuracy and repetitibilidad because they are controlled by the numerical control system (retroaccionado), on tyres that installed most of the manufacturers.

With the multicabezal horizontal welding machine with numerical control, Emmegigroup offers another opportunity to its customers, both the traditional and those working with pvc. A specialized team, taking advantage of all the advantages of specialization and the fact of belonging to a large group is dedicated to this last sector. This double advantage allows them squeeze the best of the best possible way, its capabilities thanks to the infinite resources available in terms of research, development, and technological integration. Standardization and uniformity of both aluminium and PVC products will Emmegigroup to achieve a high level of productive networking and their clients, thanks to the wide range of products available, may have a single partner for the entire system and all the tools.

What DL Technical Solution? It's different technical solutions which, through an advanced computing infrastructure, transversely, connect all the protagonists of the production cycle (men, programs, machines, materials, etc.). DL Technical Solution consists of two lines with different types of approach for users: DL Neural Solution and DL Kit Solution. DL neural Solution is based on the Neural Operating System, an information system developed with the latest software technologies to manage the communication and the exchange of data with peripherals; create record, add and rework the elementary data received from the workshop; interact with the external management software and ensure their coexistence and synchronization. Neural Operating System is installed on a particular biased server and connects, via cable or Wi-Fi, with cutting edge hardware: Cell. It has an appropriate operating system and drivers specific and can "talk", in mode bi-directional, with various types of equipment and tools. Cell, installed in the workplace which should be monitored, is a species of "catcher" (set of data, situations, signals) peripheral impulses that are generated at the workshop (times and produced quantities, state machines, defects, bugs, alarms)(, etc.) that you can get useful news about the progress of the production, performance, critical points and intervention. Also, transmits the essential input to users to act consistently and take the decisions necessary for the proper management of the work. The recorded data are transmitted differently according to the position of the user and can be viewed through the computer, on a screen. The program has an easy to use graphical interface and, thanks to an internal server, allows more or less detailed analyses according to the connected Cell. To communicate with Neural, users can use the IButton, a device of personal identification with not duplicable univocal code which is characterized by extremely comfortable (seen his small size) and have a great impact and resistance to chemical agents (due to his support of stainless steel). IButton can register configurations, schedules, tasks, technological and parameters, through the Cell connection to other peripherals (readers of bars, screens, keypads, labeling, etc.), can fill in the data by adding the following information: the name of the user who has made a specific job, and when it has been made; the used machine (MITRE saw, machining, Bank, etc.); the machined piece (profile, table, form, framework, carpentry) in a specific order. DL neural Solution used integrated software packages each other through a system of interface standards that allowing the exchange of data for specific functions and requirements of the FPPro for the study (FPPlan) companies for the programming, planning and production managementavoid the duplication of the folders and favour the automatic creation of the necessary data for each specific software package.

The dynamic line, which proposes Emmegigroup, is a system which provides in sequence the logistics section products for production continuity. The advantages are obvious: greater accuracy and speed in the montage of frameworks, reduction of the space required for the production and optimization of the movement of material. The dynamic line is ideal for all companies that manufacture joinery in large quantities. The structure of the dynamic line may vary depending on the desired production capacity: comprises the operations of assembling in various positions of work together via rapid transfer systems. This system, highly versatile, adapts to the specific needs of the client and provides support during all stages of manufacture of the carpentry in enterprises which must increase its production capacity, also when personnel has not yet finalised the training for the perfect use of the machines. The line can be adapted to the requirements of each company in the best possible way: the more elevated is the productive goal, more "stretches" the line, compatiblemente with the specific product. Today, yet many functions depend on the ability of one or several specialized users: for example, the closure of the leaf and the framework, mounting the fittings, the Union of the components, the application of the glass, the final test and packaging. Separating these functions, the Technical Department of the Group has organized several specialized job positions, one for each season of the production chain. Thus, productive capacity can be articulated and measured easily and, then, repeated in the interior of the company according to the objectives that you want to achieve. The machines needed to create a dynamic line (available in horizontal or vertical model according to requirements) are as follows: banks (FIT) and bases of rollers (LINK). Banks are used for the Assembly of leaves and frameworks (separated and United), hinges, side dishes and glasses. On the other hand, roller bases are used for the transfer of the carpentry: reduces the effort of the user during the displacement of the manufacture and the product arrives, without interruption, to the packaging.