Demag: the fully electric IntElect in Equiplast 2005
The IntElect is probably the most remarkable innovation by the characteristics that define this Demag totally electric machine for molding by injection.
- Greater precision in opening and closing: with a difference of less than 0.1 mm of the theoretical position of the mould, the direct drives "high-torque" make fast movements and absolutely precise displacement.
- More accurately estimated and injecting: the processes of the injection, with coupled high torque drive unit, allow an adjustment and regulation very precise and constant, both in a phase of injection of pressure remaining, leaving practically remains excluded any defect of the piece because of the process, even in difficult molds.
- Fewer defects: with its extremely precise movements of displacement, high repeatability and constancy of process throughout the cycle, IntElect machines drastically reduce the quota of defective - and with less effort, a higher quality.
- Operation in clean room: clean room production specialists checked machines IntElect fitness until the class 10,000 (ISO 7) - without any modification of the equipment in the machine series. For this reason, in the direct drive of the machine IntElect, cooled by water without the need for ambient air for engines and rectifiers, the fluidizaciones are excluded.
- Increased productivity: small decentralized direct drives of high torque reaction times allow a dynamic significantly greater and faster mould movements - with the consequence of faster cycles and higher productivity, to produce small amount both producing large numbers of units. IntElect machines before reaching the production that the hydraulic machines, therefore making constant production conditions. This minimizes the imperfect pieces at startup and increases the number of injected parts.
The water-cooled, high-torque drives offer the user a clear advantage of competition, regulation of the process, constancy and repetition, as well as in speed and reliability - a point in favor who is - in the form of maximum quality of the injected piece.
Performance and its capacity has been ascertained in thousands of hours of service.
With a minimum wear, low need for maintenance, a construction that requires little space and power consumption reduced by 70%, the drives of the IntElect set tone.