5-Axle main drive and Tiltable rotating table CN technology
November 10, 2009
Tilt rotary table CN with a wide range of inclination allows machining of maximum angles - 18 degrees (in the DMU 50 eVo linear).
The possibility of machining on 5 sides, the positioning in 5-axis and 5-axis simultaneous contour machining extends the range of application of these machines in all areas of manufacturing. It also offers a performance combined complete machining of individual parts and production in series.
Complete machining with linear technology
Linear technology increases the level of efficiency and precision machining to the maximum. The 'High-Speed-Cutting' of 80 meters per minute, compact and solid structure and the use of modern components are the main advantages of these machines. Also, an optimal evacuation of shavings, as well as ergonomics, digital drives, compensation of the temperature on the Z axis and direct measurement systems, and the area of machining of good accessibility are innovative elements that are available in the standard version of the teams.
High-tech components guarantee a maximum of accuracy and efficiency. Note the Double gripper tools changer not only for its speed and the reduction of 5 seconds of the time from chip to chip, but also by the equipment of the store with 30, 60 or even 120 tools, according to the needs. Metal chain store grippers ensure an optimal process reliability through the secure fastening tools and even by the cones of HSK tool cleaning. The linear drive resistant to wear and tear on the X axis provides a maximum of precision and dynamism.
With motor spindle of 18,000 revolutions per minute of series, the new 24,000 or 42,000 rpm spindles offer a solution tailored to each user. Internal cooling up to 80 bar or minimum lubrication are other options that guarantee good results with the highest quality of surface. Both in the standard model and in the special with extension options tailored, the DMU 50/70 eVo linear extend their scope of machining in the manufacturing process.
Table for all kinds of application options
Reduced downtime and increased productivity are achieved due to the speeds of 40 revolutions per minute in the B axis and 50 on the axis C. The huge field of oscillation of the axis (b) of the DMU 50 linear eVo allows angles of machining of - 18 degrees at most (- 12 grades in the DMU-70) and significantly expands the possibilities for application in the complete machining. Along with the fixed table and the Rotary Dumper CN, a counterpoint which guarantees a maximum of various machining according to the field of application is available.
DMG Ergoline: control screen of 19 "and the piece in 3D simulation
The most remarkable feature of the new design of machine is DMG Ergoline, a control screen of 19 ". The widescreen ensures greater comfort to read the data and allows the integration of DMG Softkeys additional and information on the status of the machine, so you get to work much more effectively. The switch maneuver by key is replaced by a DMG Smartkey smart chip, which offers maximum comfort, starting with the modes of operation available to the sort of custom access rights. With the Heidenhain iTNC 530, MillPlus iT or Siemens 840 d solutionline, users have the most modern 3D controls.
- Siemens 840 d solutionline is a ShopMill with Windows XP and 3D simulation. He is characterized by a rapid connection to the network, processing of hard drive, fast editing of large programs, simple adjustment with graphical assistance, extensive management tools and 19 "screen. Its main advantages are: a simple interactive programming; programming without additional documentation; wide range of cycles; security through previous simulation; and improved loading of tool system.
- HEIDENHAIN iTNC 530 offers programming for workshop or DIN-ISO and 3D simulation. With a screen of 19 ", it provides a simple editing of large programs, coordinate transformation, and management tools help according to context system. Its hardware is based on Pentium 2. The advantages that stand out most of this control is the surface of regular programming of Heidenhain; rapid creation of programs; graphic assistance programming; and comfort thanks to a wide range of cycles.
- HEIDENHAIN MillPlus iT is a 3D software of DMG with modern interfaces of software, with compensation of geometry and temperature adjustable retrocontrol. Offers easy integration of Windows applications on a system of dual-processor (as an option) and screen 19 ". Its main advantages are: ergonomic menu settings; access to data with maximum flexibility; technique of integrated security; and maximum performance of the control, also by using external applications.
Technical data | DMU eVo linear | DMU 70 eVo linear | |
Route X (longitudinal) (mm) | 500 | 700 | |
(Cross) and travel (mm) | 450 | 600 | |
Route Z (vertical) (mm) | 400 | 520 | |
Motor spindle AC (40 / 100% ED) (kW) | 35/25 | 35/25 | |
Max number of revolutions (rpm) | 18,000 (optional 24.000/42.000) | 18,000 (optional 24.000/42.000) | |
Going fast linear axes (m/min) X/Y/Z | 80/50/50 | 80/50/50 | |
Field swing shaft (b) (degrees) | 0 / + 108 | 0 / + 102 | |
Field of oscillation shaft C (degrees) | 360 | 360 | |
Leaves quick circular axis b/C (rpm) | 40/50 | 40/50 | |
Table sets machining (subject area) (mm) | 800 x 500 | 1000 x 600 | |
Rotary table and swingarm CN (optional; surface subject) (mm) | Ø500x380 | Ø700x500 |