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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Una oferta variada

A varied offer

15/10/2006

Alboex

Alboex is one of the companies active in the food sector. Its objective is to automate the transport and drying of the raw material. Labotek, one of their represented, is one of European leaders in centralized systems of transport and drying of plastic. Transformers of plastic around the world need more and more, both in injection and extrusion and blow, that their suppliers of machinery and peripherals may increase the quality and reliability of its products. Many of the clients of Labotek are manufacturers of high quality technical products for which demand accuracy and quality of work Supreme. With sales engineers and technicians from Labotek, the client knows that it has a partner which can rely on to cover all aspects of a central for handling raw, storage, transport, drying, deshumidificado, mixing and dosing. Alboex also sells the model Mini-Feed 95, powered by compressed air, and the model 98 Mini-Feed with single-phase motor. They are designed for transportation of pellets on site with productions of up to 100 kg/h on the other hand, pneumatic feeders with-Evator for transportation of plastic materials in pellets, working through vacuum, ensuring a clean and efficient handling of the material with minimum noise level. Motors are three-phase, giving a long life to these units. Maximum production 2000 kg/h. In its range are also Chargers with three-phase motor, with deposits of up to 50 litres, provided separate deposit and the blower. Low noise level. Maximum output 1000 kg/h.
Inverter Charger (Mini-Feed)
Inverter Charger (Mini-Feed)

Alimatic

Alimatic builds with custom design equipment and installations for the transport and supply of raw materials for the plants of transformation of thermoplastic materials. Dehumidifiers of high performance for the drying of technical thermoplastic materials with capacity up to 2,000 m3/h of dry air and a performance of - 30 ° C, dew point.

It complements its own range of production equipment and facilities of volumetric and/or Gravimetric dosing to compose accurate and guaranteed blends over time.

Since its inception in 1980 Alimatic has provided with guarantee hundreds of facilities to much of Europe, Central and South America.

Other brands of complementary equipment are Maguire (dispensers, gravity mixers), Woywod (volumetric fillers) and Movacolor (volumétricos-gravimétricos dispensers).

The most recent developments of new equipment should be made special mention of the dehumidifier AD-2002 with an output of 2,000 m3/h and with a Dew Point of - 30 ° C.

The increase in the capacity of transportation facilities of vacuum, with the new M-60 teams that lead in multiestacionales facilities to 2500 kg/h and higher if it is necessary to 150 m distance is also important.

It also provides facilities of transport by vacuum materials in powder, type PVC and its compounds.

The weighing system Alimatic for the control and registration of the level of material stored in silos of great capacity, with the stock management program designed by Alimatic, provides a great help to the timely and accurate balance of manufacturing costs.

Alimatic provides individual of its own manufacture computers, as well as teams separated from their partners. But the great strength of Alimatic lies essentially in the capacity for the design, manufacture and Assembly of important and complex, complete facilities and turnkey throughout Europe, Central America and South America.

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Caufar

Caufar sells and installs centralized facilities, but also supplies equipment separately. In particular, sold in Spain single phase feeders, three phase feeders, centralized facilities, volumetric fillers, gravity dispensers, mixers flat-bottomed and mechanical mixers of SB Plastics Machinery, Ferlin, Caufar and Virginio Nastri marks.

One of the newest teams in its offer is DB/N 104 dehumidifier. Due to its dimensions reduced, dehumidifier DB/N 104 of molecular sieves monoturbina-doble Tower has a number of advanced solutions that allow the dehumidification of materials very hidroscópicos with high performance. Some of its most outstanding features are

  • Optimal solution for installation on low tonnage injectors.
  • Treatment of all hidroscópicos materials to achieve a very low level of residual moisture before the transformation.
  • Low power consumption
  • Reduced dimensions.
  • Excellent dew point: - 35 ° C
  • High precision microprocessor control.
  • Visual alarm with bicolor LED.
  • Air flow constant guaranteed with process of high pressure turbine.
  • Coupling with hoppers series HB/N of 30 and 60 isolated litres.
  • Easy cleaning of the hopper through practical unhook the inner cone.
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Centrotécnica

Centrotécnica sells all types of pneumatic feeders, both freelancers to centralized power systems; from small productions for small injectors, up to large facilities of extrusion where the consumption of material are calculated in tons. Available in its range of supplies mixing systems range from simple mechanical mixers on Hopper, to complex systems for industrial applications of manufacture of raw materials.

The main brand which represents exclusively for the Spanish market is Sysmetric, a specialist of origin Israeli in all types of feeding systems, mix, weighing and dosing of materials and regular supplier of main transformers in the world.

Dosage of the Israeli Sysmetric signing systems are both valid for extrusion and injection molding applications.

The Gravimetric dosing on Hopper Gravicolor allows an installation on the machine itself, and has a monitoring software via a PC. Based on the technology of "weight loss", the team may be handled as an additional channel in the case of several units of dosage. For ease of use a charger of Venturi type material is integrated while you can install a hopper loader model S160 and connect to the central vacuum system (centralized food).

Suitable for granules or powder, the Beltcolor model is a Gravimetric dosing roller, but band (small conveyor) with its transport Venturi system that allows to upload the material to his chute automatically.

The main advantage of this type of gravity dispensers is its small size (similar to a volumetric dispenser), maximum precision and consistency dosing (up to 1 pellet of material), savings of dye and rapid depreciation of the investment, low cost, ease of disassembly for cleaning or changing color and maximum duration of the set by using only the finest materials and components.

On the other hand, the centralized supply of Sysmetric systems, are composed of supply units and a central vacuum system that allow to automatically work with 8 lines of empty and 32 Chargers hopper by line. Each entry of the Chargers is connected to the PLC which facilitates the detection of problems and errors.

The central system can also directly control the Chargers or synchronize the requirements of vacuum dosing units.

This company began work with customers on technical advice to analyze the actual needs. Then study the most appropriate application, performs the calculations and design relevant and once accepted by the client its proposal, performs the entire facility, from individual stand-alone equipment or a complex centralized installation; delivered keys in hand.

Dosing and transport of materialsSysmetric
Dosing and transport of materials

Sysmetric

Coscollola

Coscollola commercial provides Chargers and mixers, both volumetric as gravity brand Motan.

Gravity dosing and mixing Gravicolor of Motan teams are suitable for injection, blow molding and extrusion. They motan is a company presented itself as a partner in the world in the material handling processes of the plastics industry.

Coscollola commercial / Motan provides both individual computers separately, as complete installations of centralized power.

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J. r. Puchades equipment

J. r. Puchades equipment supplies a complete range of feeders, both single-phase and three-phase, ranging from 100 kg/h up to 1000 kg/h. In addition it also has mechanical feeders of spindle and mini-alimentador electro-pneumatic with a capacity of up 200 kg/h., which also provides the great advantage that doesn't require maintenance because it works without engine and makes the process through the Venturi effect. Also available in single phase feeders of time completely revised and at interesting prices.

This company is distributor for more than a decade of the VGP signature. Its feeders are characterized by a high quality and reliability. On the other hand, you have our own range of single phase and three phase feeders and the JPV mini-alimentador.

One of the main news is the feeder WSAL - 900 G. The most outstanding features of this range of feeders are: two machines can be fed with a single team (have two hoppers), power 3CV, three-phase motor 380 v, performance by Hopper: 300 kg/h, hopper volume: 10/15 liters4-wheel drive for displacement, includes 12 m tube and Spears, dimensions 500 x 400 x 720 mm, weight of the equipment 66 k, each receiving hopper 280 x 340430 mm dimensions, includes filter cleaning and alarmed by lack of material, voltage: 380 VIII+T.

Another novelty is the feeder WSAL-7, 5 three-phase with a turbine, 7.5 HP able to elevate to 1000 Kgs. material to 6 MTS., this type of feeder is ideal for large capacity extruder.

Highlights the system "Renove" applied to single phase feeders. Consists in the replacement of the single-phase feeder by a three-phase of increased capacity, giving the client a residual value for its feeder, which achieves an exceptional price for a new three-phase enhanced capacity feeder.

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Equiper

Equiper provides the Spanish market both individual computers and complete installations of centralized power (silos, transport, dosage, dehumidification, etc.). The company be held responsible for not only selling, but also of the advice, dimensioning, assembling and commissioning end to the client and of course, the maintenance.

In the field of food supplies independent shippers by Venturi system suction (single phase and three phase) and complete installations of centralized power. Also offers a line of flexible mechanical feeders widely used for the transport of powder products for the plastics industry (PVC, crushed, bakelite, etc), chemistry (carbonates, others, etc.) and food (cocoa, sugar, etc.).

For dosing offers individual volumetric equipment and multi-component for mounting on machine or next to it. It also sets of gravimetric dosage of 2-6 components and volumetric special fillers for products of poor fluidity, therefore manufacturers Moretto S.p.A. (Italy) and Equiptec (France).

Says Joan García, commercial Director of Equiper to plastics Universales, innovations in dosage have been down, the incorporation of the volumetric team DPM with the Rotopulse system for productions of microbatch of 0.2 to 0.5 per cent on machines of 5 to 10 kg/h of total production. Above is the evolution of the Gravimetric dosing DGM800 (1,700 kg/h) which allows to work with 8 components.

Food has expanded, improved and renewed system-wide oversight Moretto Mowis for control and display parameters of all the elements that can compose a centralized installation: bombs of aspiration, filters, chargers, dehumidifiers, gravity dispensers, etc and to facilitate the scheduled maintenance and end user management.

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Helmut Roegele

Helmut Roegele has various groups of the mark Koch (Werner Koch Maschinentechnik GmbH) oriented both injection and extrusion. In its offer are more than 50 models of feeders single tyres with capacity of deposit from 0.5 kg to 15 0 kg, with single phase and three phase motors from 0.8 kW up to 11 kW and yields up to 1,800 Kg/h on pipes from 30 to 80 mm in diameter. Also has more than 30 models of volumetric fillers by horizontal Chamber with precision of +/-0.15 per cent to yields from 0.5 kg/h up to 800 kg/h with AC, DC motors and step by step, from 2 W to 370 W for single operation or in conjunction with capacity of up to 8 dispensers by station mixer whose deposits of 1.8 liters up to 1,800 liters of capacity have mixers of bar or blades, horizontal or vertical, driven by motors and 3 W 370 W.

Also offers five different models of gravity dispensers up to 8 components with yields from 12 kg/h up 1800 kg/h and weighing batch of 0.5 kg to 3 kg with precision of +/-0.1% from dispensers of roller or gate

Helmut Roegele provides customized solutions for each client, from the standard individual feeding equipment to complex systems - turnkey - storage, transport, processing of raw materials, dosing and mixing, for each machine, with capacity for remote management via PC. It also offers a wide range of dehumidifiers of high-performance and energy savings with intelligent centralized control as well as portable or fixed, units for specific applications.

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Luiso

Luiso, S.L. commercialises all equipment required for the food (both centralized and individual) of plastic material in pellets: vacuum equipment, containers of material, central distribution of material (both manual and automatic), auxiliary elements of the installation (valves)(, tubes, racordaje, etc.). It is characterized by its capacity to propose, design, project and install solutions in the field of transport and the dosage.

Also sells equipment for dosing of plastic materials in pellets, the contribution of colorants and additives. Its range includes gravity and volumetric systems from few g up to 1,500 kg/h.Todo this brand Piovan

As novelty referred to food systems has the software Winfeeding system, which not only allows the management of the supply system from the desired workstation, but that it allows to integrate the management of the system of transport of materials within the computer systemfrom silos to the material transformed.

The database of suppliers, materials available and used, and users, as well as the use of manual or automatic distribution encoded, systems allow minimize errors and optimize the constant changes in the production

In terms of dosing systems can emphasize on the one hand the new series of MDP2 volumetric fillers, of which, its simple and intuitive use is revealed as a great virtue, keeping intact the inherited levels of accuracy and repeatability of the previous series.

The gravity dispensers developed for MXP extrusion sector (both of film, such as tube) combine the preparation of a batch of dosage with "weight loss" technology, which provides us with a very high accuracy in the mixthat is not affected by the different grain or bulk density of the materials.

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Polymerland Guzmán

Polymerland Guzmán supplied single phase and three phase, ballasts feeders Venturi effect, feeders with spindle, force-feeding, gravity and volumetric fillers and vertical mixers with the Italian brand spindle Main Tech. Single phase feeders ASM and triphasic AST, indicated for the transport of pellet and powder can be highlighted. Containers of material are stainless steel, with a capacity of 5 to 100 liters, all of them are equipped with a control system Main Tech for all options, including easy adjustment of parameters, wear alarms, alarms for lack of material. In addition, this electronic box includes control for proportional valve VP, recommended for an alternative aspiration of Virgin and recovered. The construction of the VP is in stainless steel. Incorporates reversible pipes for entry of material and joints of perfect sealing with high resistance to wear and tear.

The volumetric fillers LDM series has been completed recently. You can also use in the pharmaceutical, chemical industry and food. The mechanics is completely linear, clean, firmly adjusted and based on security concepts and maximum inspection facilities. The main body, built in thermoplastic, is inclined to reduce the accidental fall of granules due to vibrations. Includes several spindles dosing in stainless steel, all interchangeable, with a cylinder of nonstick Teflon, which allow the client to get the capabilities required (from 0.08 to 50 kg/h). Brushless motor does not need maintenance: his constant torque guarantees repeatability and accuracy for all the range of speeds, even when they change the characteristics of the masterbatch.

But, most important innovation in the volumetric dosed is really the "Easy Dosing" (easy dosing) control. Its function is to guide the operator booting the machine, giving the possibility to work in three different modes: manual, semi-automatic and automatic. Only requires a few parameters, such as weight and percentage of masterbatch, is measured automatically and adjusts the work of the dispenser. It represents an effective guide for the operator that allows you to quickly make changes color, selection or creation of recipes.

Main Tech complete your proposal with complementary and accessories, equipment applications for transport, dosed and dried powder, drying and crystallisation of PET and optical disk systems. In addition, Main Tech offers customer a qualified Department of engineering by creating the most appropriate solutions for each application, systems of centralized power and drying facilities.

Polymerland also carries out complete installations of centralized power.

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Mass-Transplast

Mass-Transplast provides both mechanical and pneumatic feeding individual equipment, and centralized pneumatic supply systems. Performs complete centralized power and, in the case of the Gravimetric dosing equipment installations and mix, distributor of the brand Enginplast.

One of the most notable products in the offer of the company mass is the Gravimetric dosing system for weight sum series CWS 3001. This series of gravity dispensers of easy to install and use, can be installed on all the lines of extrusion, blow molding machines and injection presses, to measure gravimétricamente and mix up to a maximum of 6 components (polymer granules, masterbatch, debris crushed with p.s.a. > 0.25 kg/dm3). Gravimetric dosing can be installed directly on the machine of procedure replacing the loading hopper, or well in par soil feed at the same time one or more machines.

The CWS 3001 series gravimetric system consists of a single scale for dosing by weight gain that joins a great ease of use efficiency and precision. Each component is dosed by valves or dispensers according to the percentage of dosage and the characteristics of the material to dosage. The CWS 3001 series dosing systems are equipped with special software that allows to achieve accurately set dosing values, through a process of dynamic learning of dosing parameters. The components are individually added in a tank weighing supported by a load cell. At the end of the cycle of weighing the batch is downloaded on the mixer. This cycle is controlled by a level sensor placed in the interior of the mixing chamber.

Mass Transplast done, after a custom study, installations of pneumatic feeding centralized to automate all processes of maintenance of the products in the plastics processing industry.

These facilities range from the storage of the raw material in silos to the distribution of these different equipment for transformation, integrating all the complementary functions.

Storage silos are built customized to adapt to the needs of each client. They can incorporate accurate material control systems, allowing an immediate stock control.

The centralized pneumatic supply systems can feed any machine processing with any product at all times.

These facilities make up all additional functions as dehumidification and drying, both gravimetric and volumetric dosing, recovery and recycling of various materials.

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Equipment Thermo plastic, S.L.

MTP offers equipment and complete installations. It provides single phase and three phase - feeders centralized facilities and gravimetric feeding of the Duga brand

The gravimetric GDM is a particularly suitable Gravimetric dosing for injection machines, blowers and extrusion machines, in addition to the food industry for filling machines and l of mealy or granular materials.

The robust stainless structure of the machine and special software allows the installation on machines with controlled vibration.

The shutters that ground material are tilt shutters commanded by pneumatic cylinders. There is no mechanical part in superimposed displacement which can to contact with the powder or granule.

Any material stored in hoppers, to open the shutter of the heavy central Hopper, opens the next shutter when it reaches the desired weight, until the entire stream additives which should be dosed in minimum quantities are supplied to dispensers of spindlethat inserted into the system and commanded by central control they shed every time the material into the heavy hopper.

At the end of the sequence the heavy hopper is opened and the material falls into corresponding mixer, remarkable capacity so the dose before entering production materials are carefully mixed and homogenised to obtain the maximum dispersion of all dose components even in the most subtle thicknesses.

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Protecnos

Protecnos is official representative for Spain of the brand still, specialist in the manufacture of peripheral equipment for injection machines. Offers a wide range of equipment, such as dryers, dehumidifiers, feeders, dispensers, mixers, atemperadores, refrigerators, mills and cyclones. It supplies equipment separately and carries out complete installations of centralized power.

Its range of feeders include new models of European design of the SAL-U series, incorporating significant improvements that provide functionality, adaptability and ease of use. It incorporates hopper of steel that prevents the contamination of the material and reduces the levels of noise, as well as an interchangeable control panel. With load from 1.5 l to 12 l.

Following the feeders, include also series VL, which works by pressurized air, creating a vacuum to transport the material plastic; atmospheric pressure around 5-6 kgf/cm3 in fast, silent and non-polluting for the environment. Its European design is compact, lightweight, allows a quick installation, easy to operate and clean up. With steel base that ensures no contamination of the material. They are manufactured under license from Autoload Inc. (USA.) (UU.).

In mixed proportional valves series SPV, which operates by air of high pressure, with load capacity from 350 kg/h to 550 kg/h. can highlight offers a simple, economic and very accurate way of mixing recycled and Virgin material. Your digital timer control panel, allows you to assign loading times by type of material. Connects quickly and easily to the charger or the machine.

Another interesting product is the volumetric fillers of the SCM series, used to proportionally mix Virgin, recycled materials and additives. It works through an engine with a dosing screw, by controlling the rotation by means of a microprocessor for high precision achieved with an accuracy of ±1%, reduction of 30: 1 or 75: 1. The diameter of the spindle dispenser can be adjusted to the requirements, offering in all of their models the diameters of 12, 14 or 16 mm option, offering six models with performance from 0, 1 to 38 kg/h with the alternative of dosage two colorsis needed.

On the other hand, the SGB series of gravity mixers, allow a precise of various types of materials mixture and it can be used in machines of injection, extrusion and blow-moulding.

As for the SVM-U series vertical mixers, correspond to the latest model of mixers developed by lived. Using a spindle in a vertical cylinder mounted in the center of the mixer. The process of mixing of the material is carried out in a short time, saving energy. The camera of mixing is made of steel and not allow the contamination of the material. In this series are offered three models with capacity of 80 to 300 litres.

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Related Companies or Entities

Alboex Periféricos, S.L.
Alimatic, S.L.
Centrotécnica - C.T. Servicio, S.A.
Coscollola Cial, S.L.
Equiper, S.L.
Guzmán Polymers, S.L.U.
Maquinaria Termo Plásticos, S.L.
Roegele, S.A.

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