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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Soluciones robóticas para transformadores de plástico
Hall 11, stand H11

Robotic solutions for transformers of plastic

23/09/2013

In Düsseldorf, Stäubli Robotics exhibits advanced solutions of automation for the industry of the transformation of the plastic. The visitors have the opportunity to contemplate a range of personalised products that present innovative robots of advanced and easy programming integration.

In narrow collaboration with transformers of plastic and manufacturers of machinery, Stäubli has developed many of the robots and tools of software that expose . Of this way offers the perfect solution for the automation of plants of injection of plastic, independently that it use in surroundings of adverse production or in white room. The series of robots TX and RX, specific for plastic, are perfect for diverse operations like download of pieces, mechanised complete of pieces moldeadas by injection, decoration and/or labeling in mould; so much for the use of the own machine inyectora as for numerous additional applications.

The fast robots Stäubli of six axles, exert increasingly sequential tasks, as for example deburring, verification, cutting, encolado, setting or packaging. They fulfil all the requirements to realizar these functions, thanks to his structure and precision, and to his dynamic elements. When loading and download machines of injection, reduces to the minimum the opening times of mould. The series of robots plastics can manipulate loads of until 34 kilos. It covers from the compact TX40 plastics, going through the classes TX60 and TX90 of intermediate weight until the RX160 plastics, with his scope of two metres.

The reliability in the processes of production is indispensable to manufacture medical devices in conditions of white room...
The reliability in the processes of production is indispensable to manufacture medical devices in conditions of white room. The cell of molding by injection manufactured by Engel, with robot Stäubli for white room entirely integrated , fulfils all the requirements demanded. Image: Engel

Three new special cinematic solutions

At present, Stäubli wants to satisfy the needs of the customers in the sector of the transformation of plastic, with three new cinematic models, specifically the new robot of console TX340 SH, the ultra fast TP80 of four axles and the robot of mechanised RX170 hsm. The robot TX340 SH, installed in console, can manipulate loads of until 165 kilos with a scope of 3,7 metres.

The Fast Picker TP80, with more than 200 picks by minute, is recommended for all the applications of pick & place in the industry of the plastic. The robot RX170 hsm, instead, has been designed to mechanise material of plastic of fast and simple form. It has substituted the sixth axis in this robot, by an electrohusillo, that thanks to his scope, allows to mechanise big pieces of precise form. The combination with a linear axis allows to realizar without difficulties the mechanised of pieces of plastic of several metres of length.

The car provider Key plastics uses an inyectora Engel with robot Stäubli...
The car provider Key plastics uses an inyectora Engel with robot Stäubli. The special characteristic in this case is that, thanks to his open interface, the programming of the robot of six axles integrates entirely in the system of control of Engel. Image: Engel.

Programming: everything is possible

Regarding the programming, Stäubli Robotics uses a methodology of three levels that adapts to fulfil the most diverse requirements. The experienced users in robotics program with VAL3. This language of high level, property of Stäubli, is easy to learn and contributes an extraordinary efficiency to the process of programming of robots.

The developers of software, have created the application VALplast so that, so much the operarios of plant like the integradores of systems, can benefit of the capacities of the robot without need to have any special knowledge. This interface speeds up extraordinarily the programming basing in essential elements already predefinidos. Besides, thanks to the solution of software uniVAL drive, Stäubli offers to the manufacturers the option to operate the robots through the own system of control of the machine inyectora. It treats of an interface in real time that allows the integration of Scara and antropomórficos under control external.

In his stand, Stäubli Robotics shows how the solutions of automation for the industry of processing of plastic can be productive and profitable; Stäubli has of the suitable solution for a wide spectrum of sectors (automotive sector, aeronautical sector component manufacturing sector component manufacturing, aerospace, feeding, chemist, doctor and similar), where requires the automation in the transformation of the plastic.

In this cell of molding by standard injection entirely automated for small pieces...
In this cell of molding by standard injection entirely automated for small pieces, a Stäubli TX60 no only realizar the simple tasks of manipulation but it also executes all the processes of mechanised associated.

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Stäubli Española, S.A.U.

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