New and expanded range of mechanised of holes
The extensive range of Kennametal aúna standard components, tools for specific applications with any type of diameter, speed of advance or quality of holes, and offers a big variety of versatile solutions for practically all the exigencias of mechanised. Thanks to his global presence, the company is able to provide to customers of all the world the most complete offer of technologies of mechanised and personalised solutions, as well as services of reafilado and assistance of engineering.
From the taladrado initial of the hole until the finishing and the threaded with male, the team of mechanised of holes of Kennametal offers to his customers a mechanised of first level inside the industry and solutions based in the knowledge that have been tested so much in the processes of manufacture as in the application. From the design and the engineering until tools recubiertas rectified and finished, the team of mechanised of holes of Kennametal puts in practice the highest degree of care and vertical integration, managing in factory all and each one of the vital steps.
The wide range of mechanised of holes of Kennametal details in the new catalogue 2013 Kennametal Innovations Master Cutting Tools. Here they stand out the novelties of the company, between which include the most longed for products by the manufacturers inside a market that advances to big speed. The following advances to the catalogue of taladrado of holes of Kennametal show that Kennametal is prepared to confront and surpass any challenge.
GOdrill Is the first microbroca ideal for multiple applications and material. The GOdrill goes further of the taladrado of integral hard metal and increases the advantages of the taladrado modular. Whereas the taladrado modular is limited to determinate diameters, the GOdrill serves for diameters from 1 millimetre (0,0394”).
By his part, the broca YPC Beyond for smelting is another excellent tool of integral hard metal, specifically designed to offer holes of optimum quality and maximum life useful if it employs with smelting, ductile smelting, CGI and ADI. It combines several technologies patented of Kennametal with the end to offer a perfect performance. The technology And-TECH characterises by the spaced asymmetric between the channels, the geometry of tip HP offers an excellent centred to maximum speed of advance and the new quality KCK10 offers an exceptional resistance to the wear with an optimum evacuation of shaving.
Likewise, the system of broca modulate KSEM allows to work with greater lengths and diameters of broca until 40 millimetres (1,575”), as well as to depths of hole until 10 x D. The system of broca modulate KSEM Plus combines the advantages of the broca modular KSEM with the advantages of a broca interchangeable. It substitutes effectively to the strawberry of fast steel and to the solutions of taladrado interchangeable with a diameter between 28 and 70 millimetres (1,102-2,756”) and, to his time, is adapted for specific applications that sue the customers inside the energetic market. Like industrial reference for applications of taladrado of big diameter, the KSEM Plus includes a wide range that reduces of important way the cost by hole. The improved qualities of the heads KSEM Plus B1 do that they are adapted for taladrar material apilados and exits bent, as well as taladrar through transversal holes and in conditions of cut interrupted.
The range of tools PCD of mandrinado of precision Romicron allows to work in a wide range of diameters, between 4 and 213 millimetres, reduces the times of manufacturing and the wastes produced, at the same time that increases the general performance of the team. This excellent system of mandrinado of precision is adapted for the majority of the metals that use commonly in the cut of metals in combination with the new plaquitas of turning of Kennametal that fulfil with the standard ISO. His mandrinado of enclosed loop (CLB) allows to automate of exceptional form the compensation of wear of the plaquita, all this realising some minimum investments and thanks to the adjust precise of 2 µm of diameter by increase. The tools Romicron have to use when they exist tolerances extremely small that they are fundamental for the process in general or when it is necessary to adjust the diameters of fast and simple form.
The system of mandrinado of precision ModBORE uses plaquitas of turning ISO and ANSI to obtain a maximum performance and flexibility. From heads for desbaste highly flexible and mandrinado of precision until tools of big bridge, this excellent line of mandrinado aúna in an alone system diameters between 9,75 and 2.205 millimetres. The ModBORE can use in the majority of the materials of cut of metal and exists the possibility to incorporate versatile cartridges in the heads of mandrinar to achieve flexibility added.
The wide and increased range of males of roscar of Kennametal includes males of integral hard metal Beyond, male HSS-And-PM, males for wind power and males for general use:
- The males of integral hard metal offer a greater productivity and an excellent performance in a big variety of materials, even more than before. Likewise, the males of roscar (HSS-And-PM) of high performance and high speed manufactured in fast steel of metallic dust and designed to offer a better resistance so much to the heat as to the wear, are an important element in the process of mechanised that demands a high productivity and a threaded effective.
- The new males of roscar HSS-And-PM Wind of high performance and big size have been developed for manufacturers of fundamental components for wind turbines, such like cubes, rings and carcasas of reductor, and increase the productivity at the same time that fulfil with the strict exigencias of said components.
- The miscellaneous selection of males of roscar for general use is ideal for solutions of threaded conventional and threaded by deformation in any industrial application. Manufactured with materials of maximum quality, the new males of roscar of tip in espiral of the series T920 have a design of channel optimised to achieve a pair of threaded lower, at the same time that it has improved the design of the neck to guarantee a flow of refrigerante more efficient. The following generation of males of laminación KHSST deletes the problematic shaving that remains atascada and breaks the males, since it incorporates background chamfers and caps.
The successful platforms of taladrado interchangeable of Kennametal are available in two series: the Drill Fix for holes little deep and the HTS for deep holes. The broaches interchangeable of the series Drill Fix are the optimum election for taladrar holes little deep and suppose an economic solution of high speed:
- The line Drill Fix DFR offers maximum speed of advance in diameters between 12,5 and 24 millimetres in applications 2-4 x D. His plaquitas inner and rectangular outsides allow some cuttings of soft start, generate less shaving and allow a speed of advance higher.
- The line Drill Fix DFS combines the economic plaquita square with the excellent properties of centred of the plaquita inner trigona. It offers greater speed of start of metal, big superficial quality and a rectitud of hole improved.
- Specific applications. The line Drill Fix DFT, with diameters between 24 and 82 millimetres, is a versatile and effective tool available in a big variety of lengths, with different geometries of plaquita and qualities.
The broaches of the system of taladrado of interchangeable deep holes of the series HTS of Kennametal have been designed for the taladrado of deep holes until 10 x D and result ideals to work with steel, stainless steel, ductile smelting, smelting and materials no férreos. The three systems HTS -HTS-C, HTS and HTS-R- cover diameters between 20 and 270 millimetres:
- The broaches interchangeable HTS-C incorporate helicoidal channels that provide an excellent evacuation of the shaving and increase the useful life of all the body of the tool. When it uses with advances and speeds of cut reduced, also can install in machines more ancient or of less power.
- The heads of the broaches HTS are instrumented with broaches pilot and cartridges that employ plaquitas Drill Fix DFT of form trigona. It is one of the systems of taladrado of deep holes more effective available in the market.
- With the HTS-R is possible to improve the speed of advance until 30% using the plaquitas rectangular Drill Fix DFR that offer the advantage added of the control of shaving. In each cartridge can use the same size of plaquita.
The detailed guide of selection of included tools in the new catalogue Innovations Master Cutting Tools of Kennametal helps to the customers to identify the suitable solution that fulfils with his specific needs. This easy guide, classified according to diameter, tax by hour and precision, no only underlines the advantages of the range of mechanised of holes of Kennametal, but it also serves like visual support to identify the platform of tools more suitable and effective for each particular application.