DMG Mori Ibérica, S.L.U. - CNC turning centers

DMG CTX beta 800 4A

Centre of turning

Picture of Centre of turning
Gildemeister Drehmaschinen GmbH Presents the CTX beta 800 4To, a centre of compact turning of high performance with concept TWIN for the mechanised of complete bar of 4 axles, with pieces of dish and axles. The result of 10 years of experience in the use of the transversal route patented of the contrahusillo combined to the successful structure of the new generation CTX stand out in the new CTX beta 800 4To.

This centre of turning now opens to the field of the turning of production in 4 axles, also for components of average dimensions and until 735 mm of length of turning and 300 mm of diameter in the mechanised of the dish of the cotrahusillo and until 102 mm in passing of bar in the mechanised complete of bars.

The concept of husillo and contrahusillo refrigerated with liquid, the two turret milling machiness DirectDrive even the axis And and the system of change of tools Trifix in addition to the concept patented TWIN with the combination contrahusillo-scrollable counterpoint, offer, together to the comfortable control Siemens 840D Solutionline with ShopTurn 3G, a wide range of provision, that impresseses even more in comparison with machines TWIN similar thanks to his area of work the 205 bigger and his surface of installation reduced.

The centre of turning CTX beta 800 4To join some innovations, offering like this some only results in the sector of the turning in the production of pieces of until 735 mm of length of turning, 300 mm of diameter for pieces of the contrahusillo and until 102 mm of diameter for mechanised with husillo. Between these innovations stand out the engine Direct Drive in the two turret milling machiness of 12 places for complex operations of turning and milling, the system of fast change of tools TRIFIX® and the combination contrahusillo-scrollable counterpoint with 180 mm of route for the mechanised in 4 axles with support in the husillo main or for the mechanised in parallel with husillo main and contrahusillo.

The husillo main can operate with motors integrated cheese cheese version ISM 76 or ISM 102, while in the another extreme finds a husillo ISM 76.Direct access to the maximum flexibility and performance.Direct access to the maximum flexibility and rendimiento.so direct to the maximum flexibility and performance.The complicated regulations inside the machine already are a thing of the past.The complicated regulations inside the machine already are a thing of the past., that provides a route of ±60 mm for the upper turret milling machines and of ±40 mm to the inferior. The husillos refrigerated with liquid guarantee the maximum thermal sensors stability during the process of mechanised and (beside the systems of direct measurement in the axles X) ensure the maximum hygiene of production and precision, while the fast courses until 45 m/min reduce the times of the process. Trifix For a still greater productivity The two turret milling machiness Direct Drive are instrumented of series with the interface of precision Trifix in all the put tools.

The complicated regulations inside the machine already are a thing of the past. Now the tools position through the interface Trifix during the change, reducing like this the times of manufacturing in 80%. Trifix Convinces, besides, by his excellent precision of repetitividad micrométrica and by the cone of tools of big stability, that guarantees an absolute precision and a process sure included in the mechanised of complex materials.

Technology of control of high range with only characteristics By what refers to the programming, the control Siemens 840D solutionline offers, thanks to the ShopTurn 3G, much more that the processes of mechanised basic, like the turning of outlines, the ranurado transversal and longitudinal or the milling of threads. It fits to stand out, in particular, the programming with 2 channels of the upper and inferior tu Regarding the intelligence of the control, the CNC represents the knowledge of the Gildemeister Drehmaschinen GmbH, as they show especially the cycles of special technologies devoted, developed, for example, for poligonar, for him measurement during the mechanised or the efficient use of special tools.

The personalised options of the machine and the sequential control can apply easily with ShopTurn 3G - already was with use of lunetas, of lunetas of turret milling machines or devices for the gestión of the piece. Finally, but no less important, the control offers a graphic user for the fast manufacturing, while the DMG SOFTkeys allow the integration of additional and complete informations of the current situation. Characteristics CTX beta 800 4To. 2 turret milling machiness of 12 places VDI 40 Direct Drive with speed máx. 10.000 rpm for a greater start of shaving*. Axis And* in both the turret milling machiness (upper ±60 mm, inferior ±40 mm) for the mechanised complete of bar, of dish and axles. turret milling machines milling machines with interface of precision Trifix for time of manufacturing reduced, greater precision of tools and greater stability.

Concept TWIN*: transversal route of the combination contrahusillo-counterpoint for a flexible use of the area of work, p.ej. Mechanised in 4 axles with support in the husillo main or mechanised parallel in husillo main and contrahusillo. Time of mechanised minima with fast courses until 45 m/min. Simple and fast programming with Siemens ShopTurn 3G. Maximum stability and precision in the time, rigid structure, guides of size 45. Solutions of intelligent gestión *Option technical Data CTX beta 800 4To Area of work Diameter of rotation mm 540 Diameter of turning máx. mm 340 Car turret milling machines (upper) transversal Route X mm 300 transversal Route And mm ±60 longitudinal Route Z mm 800 Car turret milling machines (inferior) transversal Route X mm 195 transversal Route And (option) mm ±40 longitudinal Route Z mm 780 Husillo main ISM 76 ISM 102* Diameter sweep máx. mm 65 / 75 102 Improves engine máx. (40/100% ED)* kW 32 / 25 48 / 40 Pair máx. (40 / 100% ED) Nm 360 / 280 680 / 570 Speed máx. rpm 5.000 4.000 turret milling machines milling machines 1 and 2 (Direct Drive*) Cono tool 12 VDI 40 Improves engine máx. (40% ED) kW 14,2 Pair máx. (40% ED) Nm 34 Speed máx. rpm 10.000 Contrahusillo with car X3 transversal Route X mm 180 transversal Route Z mm 780 Contrahusillo Improves engine máx. (40/100% ED)* kW 32 / 25 Pair máx. (40 / 100% ED) Nm 360 / 280 Speed máx. rpm 5.000