Entalladora of precision in the manufacture of chaveteros
In this evolutionary process, include the manufacture of the new entalladora of precision which appears on the market as an effective solution for the realization of Interior chaveteros and most varied shapes (squares, hexagons, striated, chaveteros no way out)(, etc.).
One of the most remarkable aspects of this machine is the use of programmable robots CPM1A of Omron to govern each and every one of the movements of the machine, both in the small models such as the large with numerical control. The company Trimatik, collaborator of Omron in Tarragona, advised Meco on those products that best solution would contribute to their machines. Any of the two models incorporate additional Omron accessories as H3CR and H7CR digital counters, timers and inductive sensors, ensuring the effectiveness and reliability in the operation of the machine, and that as machine tool of high precision, the entalladora requires the highest quality material able to ensure 100% reliability of operation.
Automation with the CPM1A makes an entalladora with speed and precision that, due to the speed and security of execution in the transmission of orders by the Omron PLCs, has been able to dispense with mechanical or electro-mechanical parts that are traditionally slower in execution and response. The speed is also achieved because the changes of tools are very simple and therefore very fast.
The race, i.e. the path the stem must be to make each keyway, adjusts quickly, because basically it is controlled by inductive sensors Omron than at the same time they have an equally fast and safe response. Conventional machines use a complex mechanical system in camshaft and eccentric career control operation is endless. Thanks to the precision of work of the inductive and the speed with which the automaton leads the work of stem change, the end of race can be adjusted as millimeter, requiring minimal release of tool. This is useful because the Cutaways of tool are further operations in the piece, still better the more small and simple are.
As a result, the entalladora Meco is revealed as a world novelty in the field of the carve or interior ranuraciones, breaking a period of stagnation in the design of this type of machines, because so farthe operating system has not undergone major evolutionary changes.
Basic differences with conventional models
- Perfect recording of the piece on the adjustable tool of the own work table that holds the piece on the tool in such a way that it never touches the surface just machined.
- Standard or universal tool to facilitate the realization of carve of all measures changing only, and very easily, the cobalt plate.
- Absolute precision measures and parallelism in the entire length of the keyway or any type of entalla due to the lack of lateral movements, and the exclusive system of stem tool and the table at prima guides. In vending machines, the programmable automaton of Omron allows a perfect fit in depth, to get the tool to the desired point and give the order to carry out several passes of work at this point without advance to get the right fit, without taper between input and output of the tool.
- Realization of large carve (up to 100 mm width) and the smaller carve (up to 1 mm. wide) with speed and precision unmatched with any machine on the market.
- Divider plate of rapid Division integrated in the own desk, by facilitating the holding of striated without placing additional divider plate, and without taking away therefore useful career of the work on the machine.
- Realization of chaveteros in great length on small holes through tool with lower register of the tool.
- The career of the machine is regulated extremely simple way, being able to change even underway immediately, in accordance with the tenth of a millimeter without difficulty, which allows the realization of chaveteros blind with minimum tool cutaways.
- Electronic control of all movements of the machine by means of programmable automaton. The machine moves the stem porta-herramientas, synchronized at the same time a pneumatic valve, and the position at each moment which is indiada by the end of career inductive. On the other hand, while in the manual machine progress to achieve the desired depth of the keyway is done via a manual wheel, on the automatic is engine is more controlled by the PLC programmable, also synchronized with the rest of the movements. In fact, the automatic machine works with numerical control, since to introduce the desired measure of depth (mm) in the counter, and give the passing of labour (hundredths of a millimeter) on the timer, the automaton is responsible for executing perfectly this data. In fact, a numerical control which could be very complex, with a combination of these three elements is replaced.
