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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Isve combina un desgarrador y un molino para triturarlo todo
For parts of large volume and cut-resistance

Isve combines a ripper and a mill for grinding all

Drafting PU15/06/2003

PLAST 2003

A new line of equipment developed by Italy, distributed in Spain by Centrotécnica and so-called Tritotutto Isve combines a heartbreaking four-axis with a mill in line. It is able to obtain a regular, reusable granulate directly on machine. The Tritotutto can crush bodies of large volume and remarkable resistance to the Court with considerable savings in terms of investment and financial year thanks to the implementation of a new technology.
The firm Isve, born in 1977 and specialized in special applications such as crushers, has developed and perfected over the years a particular technology of grinding, based on the original concept of combining a heartbreaking low speed with four axles and a crusher mill on a single computer. The team receives the precortado material and easily becomes a reusable granulate in machine.

Isve has recently experienced a significant development thanks to the success of the Tritotutto, nearly 50 percent by its production due to a growing demand of the market. Recently, Isve has been entrusted to the Division C.T peripherals, Centrotécnica, their distribution within the sector of transformation of Spain plastic. The crusher is designed specifically for this sector with solutions that provide a precise, reliable tool and highly profitable. The flexibility of the system, allow to crush whole pieces of high-volume, such as lava flows and thick blocks of molten plastic from the purge of the machines. All this in a single team of contained size, low power, low noise and wide accessibility for cleaning and maintenance.

Operation

Hopper, of large dimensions and usually fed by a conveyor belt under the control of the team, achieved depending on the selected pieces that fall in the broad House of crushing of the Ripper's four axes, are trapped by the external axes. They are equipped with claws directed towards the Centre, where the Court axes. In this way, the piece comes pre-cut pieces of 40 - 50 mm. Pieces fall directly to the camera crushing of a mill, located in soundproof equipment database. Presplitting pieces, mill crushed with great ease the material that is distributed evenly over the entire surface of the blade, mounted on an open rotor, which reduces the noise, dust production and avoids the excessive wear of the parts of court.

With this process are obtained surprising time productions in comparison with the work of conventional Mills, a high quality of the shredded aged between 4 and 8 mm (or more depending on the applied grid) and optimal working conditions. The solid supporting structure of the heartbreaking houses inside the mill, which can be extracted in a few seconds of his position with quick connections to a single operator can drop. This basis is completely soundproof and is also home to the fan for extraction of the crushed, as standard, incorporating teams with a cyclone and a big bag unloading dock. It also plans to separate from the heartbreaking performance, having previously removed the mill from its base, serving to reduce the volume of another type of parts and materials such as wood, metal packaging and cardboard waste, among others.

Control

Tritotutto team has a table of command and control with a PLC that constantly read the intakes of the engines and adjusts the operation of the set. It does not require the constant presence of an operator. The protections provided for avoiding damage to equipment due to accidental overloads. A program of sequential starting of the different elements of the team, as well as the inverted sequence once selected the strike of the machine, avoiding any kind of problem, the blockade by excessive presence of material and completely cleaned the entire once is has powered sequence of unemployment. The PLC can be programmed with ten different modes of operation. The dosage of pieces by the tape's power, can be controlled the time of work of the Ripper, which acts as a dispenser of the burden of the mill and the effort of this limit so that you control the rest of the elements and the dosage of material. Easy and intuitive way, the operator program the PLC and with this you get optimal performance and fully automated operation that minimizes the involvement of the personnel for the crushing of the pieces.

Acceptance

The acceptance of this equipment from the market is still a success. An example is the application of a plant manufacturer of garden furniture, which, with a team with Chamber of grinding of 1,000 x 800 mm and 42 kW installed power, gets a production around the 1,000 kg/h of material. You can enter whole stacks of chairs monoblock, garden benches, tables and of course lava flows, cakes of molten material and other products. With a similar team, 800 x 800 mm of mouth and 26 kW installed power, another customer gets between 450 and 600 Kg/h Powdering car bumper, interior door, etc.

There is also a team most reduced, with House of cutting 500 x 600 mm and 20 kW installed power, thanks to its small size is ideal for placing, even on site for lava flows, large pieces as boxes of agriculturepackaging blown bulky, preforms, etc.

Ultimately, Isve manufactures an innovative system for optimal management of recoverable material of the plastics industry that incorporates a particular technology for optimal performance, impeccable finishes and employment of first quality components. The C.T. Centrotécnica peripheral Division, distributes these teams in the market Spanish and ensures the provision of after sales service. It also offers all manufacturers the possibility of testing the equipment installed in the living room of demonstrations and a CD-ROM with technical documentation, photos and demo videos that may apply to the company.

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