What's new with DMG in the Emo Milan 2009

The Gildemeister group has become, with its own DMG Deckel Maho Gildemeister, in one of the largest manufacturers of machine tools at the global level. One of the group is assistance to fairs and events as the Emo in Milan, where DMG assists with a wide range of machinery from the turning and milling universal until the machining of advanced materials and watermarks.

With the Ultrasonic 10 DMG presents a world premiere, which is remarkable for its extremely compact design at the Emo in Milan. Travels of 120 x 120 x 200 mm, this machine of high technology with only 2 square metres enough you a space of only 800 x 1,800 mm (width x height).

Ultrasonic 10 also offers the features of machining which furnished with success to its predecessors of larger size, such as the integration of the rotary table swingarm (4th / 5th axis) of high technology for machining simultaneously in 5-axis as well as the possibility of adaptation of the HSK system for machining alternatively and according to your needs by ultrasound or high speed.

Thanks to the high frequency HSK 25 spindle cooling by water and at the maximum speed of 42,000 rpm (optional > 60,000 rpm) the 10 Ultrasonic can machine a wide range of materials, including advanced, hard and soft materials (hard metal, ceramics)(, Crystal, corundum, etc.). With these features, it offers a perfect performance in the dental industry, watchmaking and jewelry as well as in the micromecánica engineering and precision.

On the other hand, the series DMU 50 eco is indicated for areas of training, workshops, laboratories and in the construction of tools and tooling. Designed in stable construction of carriage cross with a spacious work area and easy access, the DMU 50 eco offers the ideal base for the finishing of unique pieces and the machining of small series. In addition, the extensive standard equipment get, thanks to the rotativa-basculante table, the powerful tools of 16 positions changer and the central lubrication roller guides the best conditions to also produce complex parts with high demands of finishing. Other notable features are the digital drives on all axes for an increase in Dynamics, direct measuring system for high precision and more modern control technology with an ergonomic control panel Ecoline and 3D software for optimal performance in the programming and maximum comfort in handling.

DMG machinery exhibited at Emo 2009:

Technology in turning:

• NEF: universal CNC turning machines
• CTX: universal CNC turning machines
• CTV: machines of vertical turning
• MSL: 'Multislide' CNC lathes
• Speed: CNC lathes with tailstock
• Sprint: torno automatic CNC
• GMC / GM: turning multihusillo CNC centres / tornos multihusillo

Technology in milling:

• DMU: CNC universal milling machines
• DMF: mobile column machines
• V: DMC vertical machining centers
• DMC H: horizontal machining centres
• DMC U: CNC machining centers universal for the machining on 5 sides and 5-axis with pallet changer
• HSC: precision Highspeed-Cutting centres

Ultrasonic: machining of advanced materials

Lasertec: machining of watermarks and small cuts

DMG Ecoline:

• CTX eco: CNC universal lathes
• DMC V eco: vertical machining centers
• DMC H echo: horizontal machining centres

Services:

• DMG Microset: measurement systems
• DMG Powertools: innovative software solutions

The basis for the high stability and perfect results of machining is the solid bed of the machine of iron smelted with its traditional four guides. Two senior guides are now designed in preparation of 45 °, while the lower guides for counterpoint and the Lunette are vertical design, which allows an optimum fall of chips. Another notable feature of the standard version of the new NEF 600 is its automatic (hydraulic) controlled counterpoint with a distance of 1,150 mm. The result is an enormous increase in the quality and flexibility, as well as the best drive technology of this kind for high pairs up 826 Nm and maximum precision in the µm range.

Further evidence of the innovation in performance is the new turret with 12 station VDI 40 compared to the previous one, with eight stations. In addition, operator now has the opportunity to equip all stations as units power along with the C axis, making the NEF 600 instantly proper for the milling operations and therefore for machining full, and giving to tool rotational speeds of up to 4,500 rpm and a torque of 21 Nm. The package of bars with (optional) device for collection of pieces and the system of mooring of differential pressure for very delicate parts infinitely expands the scope to industry type and sizes of companies, doing from individual pieces up to small series.

In addition, the lathe has a new design DMG, to which he has been awarded the prize ' Red dot design award'. New DMG Ergoline control with big screen of 19 "and software 3D for perfect operation and shorter development times in the workshop achieved an unbeatable performance. Control Siemens 840 d solutionline with ShopTurn and Heidenhain Plus iT with DINPlus or TurnPlus (optional) are available as options of CNC control.