Save energy in production, a source of income
July 13, 2009
ATI System, in its efforts to analyse the problems of its clients, has developed a system adaptable to machines of injection flow fixed and/or variable displacement pump. The principle of operation is to use the engine of the machine so that the system only deliver oil necessary for its functioning, somewhat similar to what makes a variable displacement pump, but the user does not completely stop engine. This stop, has a consumption of 0 kW, cycle reduces the performance of the engine managing its consumption according to the real need for oil sued by the system. In addition, no required modifications to the hydraulic system, only to connect the machine signals to the system.
![Data from a recent study in which you can see the energy improvement of the machine Data from a recent study in which you can see the energy improvement of the machine](https://img.interempresas.net/fotos/267103.gif)
The experience of Ati System in this type of system is broad: facilities have been in quite a few marks, while it is true that there are some that for the system of the machine forced them to develop special cards, does not occur on most machines.
The Ati system is standard with integrated PLC and proprietary software, with RS 485 communication. Currently, the company has under development a software that allows each machine consumption data available in an integrated screen and, in the very near future, via radio to control on a PC.
![1. Energy consumption without the Ati system.2. Energy consumption with the Ati system 1. Energy consumption without the Ati system.2. Energy consumption with the Ati system](https://img.interempresas.net/fotos/267264.gif)
2. Energy consumption with the Ati system.
This system allows them to offer their customers from 16% savings in rapid cycle machines to values of 80% on standard cycle machines, although to this figure the lowest cost in oil cooling and maintenance of oil and filters should be added. In some cases, a decrease of loss of oil as the resulting effect of not maintaining the constantly pressurized system has been able to appreciate.
They accompany their service of energy advisors with the incorporation of thermal blankets that can provide savings of 25% heating.
![1. Reagent consumption without the Ati system.2. Reagent consumption with the Ati system 1. Reagent consumption without the Ati system.2. Reagent consumption with the Ati system](https://img.interempresas.net/fotos/267268.gif)
2. Reagent consumption with the Ati system.