Kennametal, specializing in demanding applications
With the tools for turning, bore and milling for roughing and finishing of thermal and electrical axes, tools from hard metal to machining of lamas and a complete catalogue of tools for the manufacture of shells, Kennametal offers a full programme of standard and customized solutions.
For example, Kennametal has developed tools for modular milling for the machining of grooves and custom tools for milling grooves of tail of milano. These tools meet the demands of the industry for surface finish, accuracy of profile and process reliability.
Applications in automotive, aerospace and defense, general engineering, medicine and surgery
In the aerospace industry, the performance and productivity are vital. Manufacturers are working tirelessly to produce structures, jet engines and other components more secure, faster, more durable and more profitable. They are coming to this working with Kennametal.
The company can develop for our customers turn-key solutions that combine advanced materials and technology of next generation with higher levels of service and support.
An example of this process is the work of Kennametal Airbus A380. When a client needed to carry out cost reduction in the manufacture of the engine casing for Airbus, Kennametal responded to developing a package of tools and applications which decreased their machining at half time and reduced its costs by 25%.
Kennametal has presented a wide range of new products to meet the needs of its customers in the aerospace industry and defense including Mill 1-Max, its new high speed tool, breakthrough for milling of aluminum and high performance to cut titanium tools and other materials.
Demanding engineering
You can develop turnkey solutions that combine advanced materials and technology of next generation with higher levels of service and support for their clients.
Kennametal has presented a wide variety of new products to meet the needs of customers in these segments of the industry. These include KenFeed, the new Strawberry for speeds of advance high in moulds and dies, the SC Strawberry for the industry of implants doctors offering excellent starting from metal to aluminum and chromium alloys lasting cobalt and, finally, Kennametal KM system microto significantly reduce the time of installation of the machines of "Swiss type".
Constant updates and new product launches
New program tools motorcades with portaherramienta drilling until 7xD without the need of market
KSEM with known geometry HPM has always stood out for its high levels of reliability of process. But so far, especially deep holes over 5xD require an additional market operation.
The new HPGM geometry, in combination with the quality of hard metal KC7315, stands out for its excellent ability to auto-centrado. The small diagonal edges and straight main allow drilling until 7xD without plucking. Shear forces also have been reduced to a minimum to optimize the performance of the drill bit. This is a great advantage especially in the larger diameters. The lower thrust of machining produces fewer levels of distortion to the machine and the piece and, therefore, improves the quality of drilling.
Complete machining lathes with motorized tools
The motorized porta VDI meets the standards DIN 5480 and DIN 5482. The interface of the tool is available with Kennametal KM40 and KM50, modular adapters as well as portapinzas in ER32 DIN and DIN ER40. Motorcades with the modular interface KM tools reduce the installation time, improving productivity and flexibility. Motorized tools, which are available in axial design and right angle, have sealed high-precision spindle bearings.
Dispensing tools
CaPaX offers a system for the complete management and control of tool of production cycles. Control the entire tool, from the delivery of new and reafiladas tools to the delivery and return of metering equipment for use in the manufacturing process. You can also manage the return of tools used by the reafilado Kennametal Blue Box program.
Economic bore with the ModBORE system
The program has also expanded by adding tools for bore in decline and a new range of handles for the range of Ø hard metal 14.7 to 24.1 mm
Another opportunity to increase productivity is to use the double Strawberry RBHT for roughing operations and semi-acabado with adjustable cutting edges at the same time optionally (see image). This simultaneous adjustment allows to adjust the bore in the machine tool without using a pre-reglada tool. This produces a substantial installation time reduction.
System of modular drilling KenTIP with a wider range of applications
Strawberries "mini ksom" to plan for high performance
Strawberries are available in a range of diameters from 32-160 mm. Are used interchangeable plates of 8 edges with a circle inscribed in 14.7 mm, allowing a breakthrough for a tooth of up to 0.5 mm and depths of cut of up to 5 mm. The geometry of the plates has excellent stability of Ridge and consists of a single very strong and easy to use mooring system.
• Construction of body of aluminum and steel for high speed and duration
• The design of single Chuck offers protection against the centrifugal forces
• Easy and quick preset from the edges of cut (1µm)
• Soft and silent court action
• Full service BlueBox disponib
Strawberry's integrated for maximum volume of machining hard metal
The strawberry has a design of variable pitch to minimize vibration and ensure a smooth cutting action. Optimized cutting geometry and the stable cutting edges contribute significantly to increase productivity. A 38 ° Helix angle produces surface finishes of high quality and excellent evacuation of chips.
The quality of hard metal K33F along with a new coating are designed for universal applications.
Drill bits
The hardened tooling is particularly demanding for the machine and the cutting tool. The drilling of hardened materials requires much the herrameitna of court requiring optimized selection of geometry and quality. The new HRC-IK Rübig drill with bore of refrigeration is the first for the economic production of components of hard material.
Sintered hard metal, Tiain coating and new cutting geometry allows the drilling materials hardened up to 65 HRc at depths up to 7 times the diameter. With an excellent evacuation of shavings and optimized cooling, the drill bit can be used with emulsion and minimum amounts of coolant.
Kennametal has optimized BF drilling system. With internal cooling, patented HP geometry, improved body design and coating multi-layer PVD advanced on the insert and the drill bit. The BF-HP offers 50% improvements in boot of material when compared with the special stepped bits of integral hard metal.
The new BF-HP system with internal cooling means big savings that combines focused, drilling, achaflanado and borehole in a single operation.
Enlargement of the HP drill diameters
The series is HP incorporates the new patented geometry HP, with a 20 percent less than push through the edge of straight cutting, highly positive angle and edge grinding.
Modular mooring for lathes
Kennametal launches a new system of modular quick change tools for use in Conventional lathes and CNC. KM25 offers the possibility of increasing the flexibility and productivity of the machine of turning without changes and is only of Kennametal.
25X25mm, handle mooring unit dimensions are identical to the of the standard tool ISO. This means that a tool of turning ISO can be changed by a porta modular KM25 easily. .
Heads of tools multiple using the new system KM25
The compact design and superior of the new system of quick-change KM25 rigidity provides the basis for the design of tools with multiple cutting edges that offer great flexibility of use.
The heads of multiple tools reduce machining time significantly. A single tool, instead of four or even six tools change of conventional turning, significantly reduces downtime.
New hydraulic cones 'slim line' for demanding drilling, bore and reaming operations
Based on a new patented design, these products offer a unique combination of advantages as a mooring force enormously high, excellent properties of jump, a rigid design, thin superior and simple operation - only needs a key for mooring and adjustment of tool length.
The hydraulic cone Slim Line' has been designed thinking in high speed applications. The HSK63A version can work up to 30,000 rpm.
The range of standard cones mooring covers metric diameters from 6 to 20 mm and diameters in inches "& _". Also other diameters using standard reducing bushings can tie up. For needs that are not in the standard program, you can create customized on demand solutions.
Fields of application include all segments of the metalworking industry as a manufacturer of moulds and dies, automotive, aerospace and general engineering industry.
Hydraulic cone 'slim line' offer high performance and a high quality solution and avoid the need for costly solutions.
Extension of the programme Romicron
Modular units:
The new modular units of Romicron make it possible to unite configurations of complex tools or precision with multiple edges bore tool using standard components achieving an accuracy of 2 µm in diameter in the heads of bore of precision Romicron. The scale of the adjustment ring allows users to see and note each setting individually Micra.